{"id":14464,"date":"2026-07-07T12:35:39","date_gmt":"2026-07-07T10:35:39","guid":{"rendered":"https:\/\/www.tekniagroup.com\/?page_id=14464"},"modified":"2026-07-08T13:57:14","modified_gmt":"2026-07-08T11:57:14","slug":"energy-efficiency-through-digital-transformation","status":"publish","type":"page","link":"https:\/\/www.tekniagroup.com\/en\/who-we-are\/sustainability-report-2025\/energy-efficiency-through-digital-transformation\/","title":{"rendered":"Energy efficiency through digital transformation"},"content":{"rendered":"<style type=\"text\/css\">main {padding-top: 195px !important;} h1 {color: var(--grayscale-05); background: var(--primary); font-size: 46px; font-weight: 500; line-height: 1.1; text-align: left; text-wrap: balance; padding: 0.75em; margin-bottom: 1em;} @media (max-width: 480px) {img {width: 100% !important;height: auto !important;}}<\/style>\n<p>This year, the Teknia Manresa plant has hosted the launch of a pilot project based on the IoT (Internet of Things), aimed at monitoring and optimising energy consumption. Its implementation represents progress on two fronts: the digital transformation of the plant, with a focus on data management and the generation of economic efficiencies; and, on the other hand, a positive impact on energy efficiency and, consequently, on the facility\u2019s sustainable performance.<\/p>\n<p><strong>What does the project involve? What is expected from this pilot phase?<\/strong><\/p>\n<p>This is a pilot project we have implemented on two representative production lines at the plant, which include stamping, overmoulding and assembly processes, to monitor their energy consumption. To do this, we have fitted the machines with sensors to collect real-time information and send it to the PLC hubs. These, in turn, upload the data to the cloud for processing and analysis. We have started by focusing initially on these two lines to roll out the Minimum Viable Product (MVP) and test the data architecture, without overloading the rest of the plant.<\/p>\n<p><strong>Where do things stand right now? How will things continue to evolve?<\/strong><\/p>\n<p>Having completed this first phase of creating a common data architecture, identifying parameters to monitor, fitting sensors to machinery and obtaining the initial data, we are now working on verifying the quality of this data. This will enable us, in subsequent phases, not only to measure consumption but also to generate a series of alarms and <em>dashboards<\/em> to detect unusual events, such as uncontrolled electricity spikes. We will be developing this second phase in collaboration with Xpander.<\/p>\n<p><strong>How are we going to move from simple electricity consumption data to business indicators and even sustainable performance metrics?<\/strong><\/p>\n<p>This is the major challenge of the second phase of the project: integration with the Manufacturing Execution System (MES) and the Enterprise Resource Planning (ERP) system, which will allow us to cross-reference data and obtain precise energy consumption metrics linked to actual production and its impact on plant costs. At this stage, we will be in a position to develop and analyse KPIs such as consumption and cost per unit produced, energy intensity and, ultimately, CO<sub>2<\/sub> emissions. We will be able to obtain a much more accurate carbon footprint, something that customers and stakeholders increasingly value.<\/p>\n<p><strong>Which areas have been involved in the project? How is the plant responding to the technology rollout?<\/strong><\/p>\n<p>Many departments have been involved, from the projects, IT\/OT and advanced manufacturing teams at head office, to the environment and quality departments, and the engineering and maintenance teams here at the plant\u2026 many people have contributed to making this possible<strong>. <\/strong>Albert Monseny, for example, maintenance <strong>manager<\/strong> at Teknia Manresa, has played a key role in the development of the pilot project. His extensive experience at the plant and in-depth knowledge of internal processes have facilitated the successful execution of the project. Albert already had specific training in the field of sensor technology, which enabled him to anticipate the needs of this project. Thanks to his work and vision, Teknia Manresa had a sensor infrastructure installed on various machines, which was essential for streamlining the roll-out of the pilot project.<\/p>\n<p>This roll-out has been well received at the plant. We know it is a tool for competitiveness and that this type of investment allows us to maintain continuity and remain at the forefront. In fact, this year several employees have undergone training in robotics with great enthusiasm. This is the way forward.<\/p>\n<p><strong>What is the timeline for rolling out this model across the rest of the company?<\/strong><\/p>\n<p>The aim is to have the pilot fully implemented and validated on the current production lines by the end of 2026. The idea is that once it is established, it will be scalable; we do not want the knowledge to remain solely at Teknia Manresa, as the aim is to roll it out to more plants and technologies.<\/p>\n<div class=\"col-12 col-md-12 col-lg-12\" style=\"margin-top: 50px; margin-bottom: 100px;\">\n<div class=\"row justify-content-between align-items-center\">\n<div class=\"col-12 col-md-12 col-lg-3 text-left\"><img decoding=\"async\" class=\"size-medium aligncenter\" style=\"width: 100%; aspect-ratio: 1; object-fit: cover; height: auto; border-radius: 50%; max-width: 300px;\" src=\"https:\/\/www.tekniagroup.com\/wp-content\/uploads\/2026\/07\/tekstories-marc-molina.jpg\" alt=\"Marc Molina Bernat\" \/><\/div>\n<div class=\"col-12 col-md-12 col-lg-9 text-left\" style=\"padding-left: 40px;\">\n<blockquote style=\"border-color: var(--secondary); font-size: 1.1em;\"><p><em>\u201cThis roll-out has been well received at the plant. We know that it is a tool for competitiveness and that this sort of investment enables us to maintain continuity and remain at the forefront. In fact, this year several staff members have undertaken training in robotics with great enthusiasm. This is the way forward.\u201d<\/em><\/p><\/blockquote>\n<dl>\n<dt>Marc Molina Bernat<\/dt>\n<dd id=\"job_title\">Plant Manager at Teknia Manresa<\/dd>\n<\/dl>\n<\/div>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"This year, the Teknia Manresa plant has hosted the launch of a pilot project based on the IoT (Internet of Things), aimed at monitoring and optimising energy consumption. 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